Fiber Laser Cleaning Machine
MornTechUSA laser cleaning machine enables you to effortlessly get rid of the toughest rust, dust, oxides, oil and other contaminations as well as paint coatings from metal, plastic, ceramics, glass, stone or concrete. The laser cleaning machine uses a laser beam at the surface of the material to break down the layer of rust or paint, it is a contactless method that only breaks down the layer without causing any harm to the material itself. The laser beam can be controlled which gives the operator a lot of control over how much of removal needs to be done and with accuracy.
Laser cleaning method is a convenient way to handle narrow spaces and curved surfaces that cannot be reached with traditional cleaning tools. As compared to the traditional methods of cleaning, laser cleaning is way more efficient and useful. One of the traditional methods was to use pressurized air at the surface of the material for the removal of contaminants, although it sis help in the removal but in the process it used to damage the material underneath as well. Laser cleaning is a contactless, non-abrasive method that does no damage to the actual material. MornTechUSA fiber laser cleaning machine is mobile and compact which can be used wherever you need or be integrated into a production or an assembly line to achieve auto cleaning.
Features of Fiber Laser Cleaning Machine
Non-contact cleaning, no damage to parent material
Precise position and specific size cleaning, efficient and good surface cleanliness
No need chemical cleaning solution, no consumables, safe and environmental protection
Compact and stand-alone, you can move it wherever you need it, or work with a robotic arm to realize auto cleaning
Interchangeable field lens, adjustable depth of focus, wider cleaning range
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Parameters
Model | MT-CL200 |
Power | 50w-1000w |
Supply voltage | Single-phase 220V ± 10%, 50 / 60Hz AC |
Work environment humidity | ≤80% |
Fiber length | 5m,10m (can be customized) |
Scanning width | 10-80mm |
Laser average power | ≥200W |
Power adjustment range (%) | 10-100(Adjustable gradient) |
Focus spot diameter | 0.08mm |
Center wavelength | 1064nm |
Peak power maximum | 10kw |
cooling | Air cooling/water cooling |
Type of manipulator | Manual / Based on galvanometric laser scanner |
Manipulator weight | 2.75KG |
Size | 1180mm×730mm×1280mm |
Machine Weight | 200KG |
Problems in traditional industrial cleaning
Mechanical friction cleaning
Chemical corrosion cleaning
Liquid solid spray cleaning
High flexibility, but high cost, Waste liquid treatment is more complicated
High Frequency Ultrasonic cleaning
Advantages Laser Cleaning
Laser cleaning – new technology, wider application, environmental protection
Laser cleaning can be used not only to clean organic contaminants, but also to clean inorganic materials, including metal corrosion, metal particles, dust, etc. Its applications include: rust removal, paint stripping, oil stains removal, cultural relics restoration, degumming, decoating, deplating. It has no challenge at all to deal with thick rust and paint layer, tough oil stains as well as surface roughening, weld cleaning and other processes. Additionally, without chemical consumables and solution involved, it saves the trouble to deal with waste and is more environment-friendly.
High adaptability, long service life
When designing and configuring this tool, we take practicality and quality as priority. By adopting a customizable length of fiber optic cable with a hand-guided manipulator, the laser cleaning equipment has a high tolerance range for the smoothness of the surface of the workpiece and the processing height. It can be used not only in a stable industrial environment, but also in complex outdoor places, such as rail rust removal, fresco cleaning, bronze cleaning. Furthermore, it can work with a robotic arm to realize auto cleaning. To ensure the laser quality and in consideration of cost-effectiveness, we offer with two types of laser source for option: IPG and Raycus, with power range from 50W-1000W. Both laser source has stable light emission and service life as long as 100,000h.
Higher efficiency & precision, better cleanliness
Adopting spiral flexible scanning control technology, and fully utilizing the technical characteristics of pulsed laser short pulse width and high peak value, it can greatly improve the cleaning efficiency while ensuring the cleaning effect and precision. What’s more, the tool is easy to operate, no need to disassemble, also, the cost of use is correspondingly low.
Application of Fiber Laser Cleaning Machine
Coating pretreatment
Prior to application of the coating, surface treatment is commonly required.
MORN laser cleaning device easily removes almost all kinds of impurities on metal surfaces, including oxides, greases, greases, chlorides and many other organic and inorganic residues.
This will greatly facilitate your coating process.
Soldering & welding pretreatment
Prior to soldering & welding, it is important to do pretreatment on the surface to ensure a safe weld and make the job easier.
MORN laser cleaning equipment is ideal to handle the rust as well as all kinds of impurities including dust, oxides, oil, stains, etc.